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High Efficient Waste OTR Tyre Recycling Machine

TopsRecycling has developed a most economical and efficient solution to cut waste off-the-road (OTR) tires into rubber chips by simply three steps as below:

Step 1: Cut the waste OTR tyre into three portions (Two pieces of tyre sides, and one piece of center portion) by OTR TYRE SIDE WALL CUTTER

Step 2: Cut the waste OTR TYRE SIDE WALLS into rubber chips by STRIP CUTTER & BLOCK CUTTER

Step 3: Cut the waste OTR TYRE CROWN into rubber chips by STRIP CUTTER & BLOCK CUTTER
 
Availability:
Quantity:
  • TPS-OTRCL4500

  • TopsRecycling

Description


Waste off-the-road (OTR) tires recycling has been a problem in the world for a long time. The key issues are because of the too big size, and big weight of a single giant OTR tyre. Especially, for the size of 59/80R63, it’s weight up to 4.5 tons per tyre. The thickness of its tyre crown is over 300mm. It brings an invincible challenge for dual shaft shredder.



However, it’s rubber quality is very good. And it must be recycled because it is not allowed to be buried under ground.



After many years research and experiments, TopsRecycling has successfully designed and manufactured a very economical solutions to recycle end-of-life off-the-road (OTR) tires efficiently. We have already manufactured dozens of those machines and supplied to Chinese Waste OTR Tire Recyclers in China, they are mainly located in the north part of China, Inner Mongonia, and Pingyao County in Shangxi Province.



By our technology, the OTR tyres are cutting into rubber chips by simple three steps as below:



Step 1: Cut the waste OTR tyre into three portions (Two pieces of tyre sides, and one piece of center portion) by OTR TYRE SIDE WALL CUTTER



Step 2: Cut the waste OTR TYRE SIDE WALLS into rubber chips by STRIP CUTTER & BLOCK CUTTER



Step 3: Cut the waste OTR TYRE CROWN into rubber chips by STRIP CUTTER & BLOCK CUTTER



The whole process doesn’t need shredder to be involved, so the machine investment, running cost, and maintenance cost are much lower than Western technology. Especially, the working efficiency is very high, and the maintenance cost is low.



If you want to further reduce the size of rubber chips into rubber mulch or crumb rubber, our cracker mill plant will give you these outputs. Or you can also choose rasper, rubber granulator, and rubber grinding mill as per the application of the final products.


We are expecting to do our contribution in the field of end-of-life off-the-road (OTR) tires recycling field in the world soon.



Working Process of Waste OTR Tyre Recycling Line
Waste OTR Tyre Side Wall Cutter


Waste OTR Tyre Side Wall Cutter

Cut the Waste Off-the-Road (OTR) into three portions, two (2) pieces of tyre side wall and one piece of center portion (Tyre crown) by waste tyre side wall cutting machine. 


Waste OTR Tire Side Wall Strip Cutter



Waste OTR Tyre Side Wall Strip Cutter and Block Cutter

Cut the waste OTR tyre side wall into rubber strips first, then the rubber strip goes to the block cutter to be cut into rubber chips. The tyre bead will be sent to debeader to remove the bead wire out


Waste Mining Machinery Tyre Recycling Machine


Waste OTR Tyre Crown Strip Cutter and Block Cutter

The waste OTR tyre crown is cut into rubber strips first, then feed the rubber strip to the block cutter to be cut into rubber chips.


Waste OTR Tyre Recycling Rubber Chips


Waste OTR Tyre Rubber Chips

The waste OTR Tyre rubber chips consist of high-quality natural rubber. It is good material for making reclaim rubber. It can be made to many further valuable rubber products such as modified asphalt, TDF (Tyre Derived Fuel), artifical turf ...  


Waste OTR Tyre Debeader





Waste Tyre Bead Wire Seperator


The OTR tyre bead is made of high carbon steel, it can be sold at very high price up to USD560 to USD600 per ton.


The ORT debeader made by TopsRecycling removes the bead leaving a 99% clean steel material, and the wire is still keep the form of circle, so, it can be sold at higher price than it made from bead wire puller. 




Advantages of automatic waste tyre cutting machine

1. Economical investment

2. High efficient of cutting waste OTR tyres, it can cut 2 to 3 OTR waste tyres per hour (about 10 to 15 tons per hour)

3. Reliable performance

4. Maintenance friendly

5. Low running cost 

FAQ


Q: How many operator does it required in the whole plant?

A: 3 to 5 person only


Q:How to load the tyre onto the machine?

A: By crane or forklift


Q: What's the cutting efficiency? How many tyres can cut per hour?

A: It can cut  2 to 3 OTR waste tyres (about 10 to 15 tons) per hour. 


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