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Automatic Waste Tyre To Rubber Blocks Cutting Machine

This fully automatic tyre cutting machine is used to cut waste tyres into rubber blocks. It is a very serious alternative to two shaft shredder, but has many advantages over shredder. 
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  • TPS-ARBC2000

  • TopsRecycling

Overview

This fully automatic waste tyre cutting machine is used to cut waste tyres into rubber blocks. This is a most important and first step in waste tyre recycling plant. 

The output of waste tyre rubber chips can be used as TDF Tyre derived fuel, or feed stock of waste tyre pyrolyssis plant, or reduce its size further to rubber mulch, rubber granules, or rubber powder etc. 

It is a very serious alternative machine to two shafts shredder, but has many advanges over two shafts tyre shredder.


System Configuration

Waste Tyre Recycling Machine-Rubber Block Cutter

This machine is consist of the below 3 major parts:

A. Electric Control Panel

B. Automatic Rubber Strip Cutter

    It mainly consists of:  

    1. Hydraulic station;          

     2. Electrical motor;                

     3. Gear box;                                         

     4. Cutting blades;              

     5. Auto feeding cylinder etc.       


C. Rubber block cutters

     It mainly consists of 

    1. Electrical  motors;           2. Pullys and belts;               3. Feeding devices; 

    4. Cutting blades and  rotor;                                            5. Unloading conveyor belts 

Technical data 

No. Items Description
1 Motor power of strip cutter 7.5 kW
2 Motor power of hydraulic station 1.5 kW
3 Motor power of block cutter 30 kW
4 Production capacity 20 to 30 truck / bus tyres per hour
5 Size of rubber blocks Adjustable from 30×30 to 100×100mm 
6 Figure dimension 2350mm×1850mm×1650mm
7 Gross weight About 4600 Kgs
Advantages of automatic waste tyre cutting machine
1. High efficient in producton capacity. It can cut upto 3 tons per hour at the size of 100×100mm
2. User friendly and maintenance friendly. The maintenance is only lubrication of all bearings and blade sharpening. And all those work can be done in situ easily. 

3. Low power consumtion. Total installed power is 39 kW only. The actual power consumption is only about 40% of the installed power. 

4. Size of the output rubber chips can be easily adjusted on the machine itself without adding or changing any spare parts

5. The maintenance cost is very low. 

6. Size and shape of the rubber chips are in good consistency, it is very good and friendly for next processing machines.


Reference Pixtures


Waste Tyre Cups Cuts

Input --- Waste Tyre Cutting Halves

This tyres halves are cut by tyre slitting machine, and used as the feedstock of the automatic waste tyre chips cutting machine. 

Apart from above, it can also be fed to shred to improve the capacity of shredder, and reduces it's electricity load. 

For waste tyre traders, if the tyres are cut to those halves, they can be easily piled up with hour hydraulic baler to save the shipping space. 

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Waste Tyre Rubber Block Making Machine

Waste Tyre Rubber blocks Cutting Machine

This machine cuts tyres halves into rubber blocks and only the tyre bead is remaining as shown above. 

The size of rubber blocks are adjustable easily in situ on the machine itself without adding or changing any spare parts to range from 30×30mm to 100×100mm

It can cut any size of Lorry tyres, truck tyres, bus tyres, and passenger tyres. 

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TDF Rubber Blocks, Waste Tyre Chips

Out put --- Waste Tyre Chips, TDF

The out put tyre chips are consistent in size, and with clean edges. It can be easily used as TDF for cement plant, power plant etc. 

Owing to its good consistency in size, it is very good for feedstock of waste tyre pyrolysis plant. 

If take this tyre chips as feedstocks to rasper or cracker mill, the capacity of those machines will be improved substantially. 

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