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High Efficient Debeader for Waste Tyre Recycling Plant

This high efficiency debeader is a very important equipment in waste tyre recycling project. When the tire bead is taken out, it will be much easier for the shredder by lowering it’s loading force, and prolong the lifespan of the cutting blades. Moreover, when the waste tyre beads are taken out, the blade of rasper and cracker mill will also be protected.

To compare with the bead wire puller, the bead wire bundle gets by this machine is free from rubber chips, and still keep in its original shape of round circle. So, it can be sold at much higher value. The bead wires that are removed by bead puller is not clean, there are always a small rubber block still stick on the wire, and it is deformed (not in circle form), so, it can be sold as scraps at very low value.
Availability:
Quantity:
  • TPS-WBD

  • TopsRecycling

Overview

This high efficiency debeader is a very important equipment in waste tyre recycling project. When the tire bead is taken out, it will be much easier for the shredder by lowering it’s loading force, and prolong the lifespan of the cutting blades. Moreover, when the waste tyre beads are taken out, the blade of rasper and cracker mill will also be protected.



To compare with the bead wire puller, the bead wire bundle gets by this machine is free from rubber chips, and still keep in its original shape of round circle. So, it can be sold at much higher value. The bead wires that are removed by bead puller is not clean, there are always a small rubber block still stick on the wire, and it is deformed (not in circle form), so, it can be sold as scraps at very low value.

Working Process

The whole waste tyre bead wire removing process consists of the below steps:

        A. Wheel the waste tyre on to the elevation platform

        B. Lift up the waste tyre and transfer the tyre on the holding (feeding) beam

        C. Start the debeading rolls and feed the waste tyre bead into the rolls

        D. The debeading work starts, the bead wire will be liberated within one or two circles.

        E. Unload the waste tyre to the ground and take out the bead wires

        F. Turn the tyre to another side and repeat the above whole process for removing the other side of bead wire. 


Technical data of this waste tire bead wire removing machine


No. Items Description
1 Motor Power
22 kW
2 Motor speed
960 RPM (6 Pole)
3 Hydraulic motor power (bead feeder) 1.5 kW
4 Working efficiency 100 to 120 tyre beads per hour
5 Figure dimension 1800mm×1500mm×1800mm
6 Gross weight About 4200 Kgs
Advantages of whole tyre bead wire removing machine
1. High efficiency in production capacity. It can remove bead wire for 20 to 30 tyres per hour
2. User friendly and maintenance friendly.  

3. Low power consumtion. Total installed power is 23.5 kW only. The actual power consumption is only about 20~30% of the installed power. 

4. Very low running cost and maintenance cost

5. The bead wire made on this machine is very clean, and still keep in circle shape, it can be sold at high value. 

Waste Tyre Bead Wire

Bead wire made by above bead wire removing machine, it is clean and in round shape that can be sold at high price

Bead wire puller

Bead wire made by puller, it is deformed, and there is alway a small rubber block stick on the wire. So, it can be sold as scrap at low value


Reference Pixtures


Debeaded Waste Tyre

Output 1 --- Debeaded Tyres


The above are debeaded waste tyres which are ready for shredding, or baling for sales. 


Waste Tyre Bead Wire Puller

Waste Tyre Debeading

Tyre Bead Wire

Output 2  --- Clean Waste Tyre Bead Wire

This waste tyre bead wire is very clean, and have many applications. Therefore, it is a good seller with high selling value. 



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