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High Efficiency Fully Automatic Cracker Mill Plant for Waste Tyre Recycling Plant

This cracker mill is a very important and very efficient machine in waste tyre recycling plant. It converts rubber chips from waste tyres or any waste rubber products to different size of rubber crumbs which can be used as the feedstock of continuous type waste tyre pyrolysis plant, rubber mulch for garden decoration, rubber granules for filling material of artificial turf, crumb rubber for playground paving & sports ground paving, rubber powder for reclaim rubber production, and rubber powder for modified asphalt for high grade express way paving.
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  • TXKP-560, TXKP-610, TXKP-710, TXKP-810
  • TopsRecycling
Overview

This cracker mill is a very important and very efficient machine in waste tyre recycling plant. It converts rubber chips from waste tyres or any waste rubber products to different size of rubber crumbs which can be used as the feedstock of continuous type waste tyre pyrolysis plant, rubber mulch for garden decoration, rubber granules for filling material of artificial turf, crumb rubber for playground paving & sports ground paving, rubber powder for reclaim rubber production, and rubber powder for modified asphalt for high grade express way paving.

Cracker Mill Plant

This cracker mill machine can recycle the waste tyres into below products

Rubber Mulch from waste tyre recycling plant

Rubber Mulch

It can be used as TDF or the feedstock of continous Type waste tyre pyrolysis plant

Rubber Granule from waste tyre recycling plant

Rubber Granules

It can be used as filling material of artifical turf, sports ground & play ground paving etc

Rubber Crumb from waste tyre recycling plant

Crumb Rubber

It can be used for making rubber tile, modified asphalt, moulded rubber products etc

Shredded Wire from waste tyre recycling plant

Shredded Wires

It is very clean and can be sold at much higher value than the wires made by rasper

System Configuration

Cracker Mill Machine for TBR recycling

This cracker mill mainly consists of the below parts

A. Machine Base                B. Roll Pillars                C. Rolls                D. Electrical Motors                F. Bearing sets                

G. Pillar Caps                     H. Speed Ratio Grears                         I. Water Cooling System  

Specialty / Advantage of our cracker mill machine


High capacity rubber grinding mill

①. The machine frame, roll pillars, pillar caps, & bearing housing are made of C45 (or S45C by JIS, or 1045 by ASTM) steel for higher strength and we provide guarantee for the whole life of the machines.

Durable cracker mill rolls for sale

②. The rolls are made of C45 cast steel & its surface with overlay of alloy welding which achieve the hardness of above 60HRC. Moreover, it will be very easy for maintenance by alloy welding in situ when the roll surface is worn, so, the roll has endless life.

High Strength Cracker Mill Rolls

③. Hardness checking of the cracker mill rolls. It's average harness is above 60 HRC. To compare with the cast iron roll, this one has much longer life, and it is easier for the maintenace by alloy welding and simple grinding in situ. 

Water Cooling System of Waste Tyre Recycling Machine

④. The machine is equipped with good water cooling to assure the temperature of end rubber crumb at minus 45℃. The surface temperature of groove roll @ minus 100℃. The surface temperature of plain roll @ minus 85℃.  

Rubber grinder gearbox under stock

⑤.The gear box adopts the top Chinese brand PINGYAO XINKAI with the warrantee of one year. The actual working life is more than 5 years. This gearbox has double row of gears for higher strength and longer life. 

ZWZ milling bearing for tyre shredder

⑥. The bearing adopts the top Chinese brand of ZWZ from Wafangdian in Harbin city, with the warrantee of one year. The actual working life is more than 5 years.


Grease pump for cracker mill machine

⑦. The bearing is automatically lubricated by grease pump as per the presetting pumping frequency. Moreover, the temperature of the bearings is also monitored timely. So, the life of bearings will be guaranteed

Electric Control Cabinet of Waste Tyre Recycling Plant

⑧. The whole system is equipped with PLC control system.

The touch screen and PLC are in Siemense brand, the low voltage switch gears are top Chinese brand, or internation top brand as per the buyer's request. 


Technical data of this automatic waste tire cutting machine

No.

Items

Machine Model

TXKP-560

TXKP-610

TXKP-710

TXKP-810

Installed   Motor Power

Rubber Powder Line

Cracker Mill

160

200

250

280

Auxiliary Machines

27.5

27.5

36.5

49.5

Rubber Mulch Line

Cracker Mill

160

200

250

280

Auxiliary Machines

23

23

30.7

42.5

Detailed Technical   Data

1

Groove roll:φ×L in   mm

560×800mm

610×1000mm

710×1100mm

810×1200mm

2

Plain   roll:φ×L in mm

510×800mm

510×1000mm

610×1100mm

710×1200mm

3

Gear Box

73   Torque

73   Torque

89   Torque

105   Torque

4

Production   Capacity(@ 22mesh size)

600~800 Kg/Hr

800~1200 Kg/Hr

1200~1500   Kg/Hr

1500~2000 Kg/Hr

5

Main Motor Power (kW)

160

200

250  

280

6

Rolls   gap range

0.1~20 mm

0.1~20 mm

0.1~20 mm

0.1~20 mm

7

Way of brake

Motor Emergency Stop & power   source reversal connections braking

Motor Emergency Stop & power   source reversal connections braking

Motor Emergency Stop & power   source reversal connections braking

Motor Emergency Stop & power   source reversal connections braking

8

Type   of Bearing

Thrust bearing plus mill bearing

Thrust bearing plus mill bearing

Thrust bearing plus mill bearing

Thrust bearing plus mill bearing

9

Type of Lubrication

Grease

Grease

Grease

Grease

10

Way   of Cooling

Water Cooling

Water Cooling

Water Cooling

Water Cooling

11

Material of Machine Frame, Roll pillars,   Rolls, Bearing housing etc

Caste   Steel

Caste   Steel

Caste   Steel

Caste   Steel

12

Cracker   Mill Machine Weight

20 Tons

22 Tons

30 Tons

45 Tons

13

Machine size (L×W×H) (mm)

5400×2000×1400

5400×2000×1400

6200×2260×1700

6400×2700×2400

Advantages of automatic waste tyre cutting machine

a.    This machine could be customized for any machine components & outputs

b.    This machine can be used for recycling of whole tyres of large variety such as Truck/ Bus Radial / Nylon, Passenger car, SUV, OTR and others

c.     End products – granules of different sizes to fine powder up to 40 mesh size

d.    Crumb rubber production rate from one line to as high as 1500 kg per hour

e.    Extremely low energy consumption per ton of powder

f.     Endless life of rolls with ease of rebuilding working surface in situ without dismounting of rolls from mill with high surface hardness (above 60HRC)

g.    High purity of shredded wire, rubber powder, bead wire & all other products / by products

h.    User and Maintenance friendly

i.      High performance and reliable major parts such as Gear Box, Motors, Bearings, All electrical etc.

j.      High sieving efficiency and trouble-free reciprocating mechanism

k.    Less manpower required for wheel prioress per ton output

l.    Flexibility for customized automation from feeding of feed stock to weighing/ packing of finished output

m.    Extended Warranty period

n.     Life time technical support for operation and maintenance

o.      Guaranteed production rate and established during commissioning trials by our team at customer site


The above are some of TAKEAWAYS by users of our equipment and there are many more to be realized during the process of business.

Reference Pictures from Customer Site
Pneumatic conveyor for waste tyre recycling machine

TBR Tyre Recycling Line for our Yangzhou Customer to Make Reclaim Rubber

Magnetic Separator for Waste Tyre Recycling Plant

Cracker Mill Plants for our Jiangsu Customer to make minus 30 mesh rubber powder

8 sets of waste tyre recycling cracker line

Eight (8) Nos of Waste Tyre Recycling Line for our Jiangyin Customer to Make Reclaim Rubber

High efficient Wire Separator for Waste Tyre Recycling

High Efficiency Waste Tire Recycling Machine for Suzhou Customer to Make Fine Rubber Powder 

Steel Radial Tyre Recycling Machine

Two (2) Nos of Waste Tire Recycling Line for our Taizhou Customer to Make Reclaim Rubber 

Cracker Mill for Steel Radial Tyre Recycling

One (1) No of Waste Tyre Recycling Line for our Jinjiang Customer to Make Fine Rubber Powder

cracker mill plant under installation

Four (4) Nos of Waste Tyre Recycling Plant for our Wuzhou Customer to Make Rubber Mulch for Tyre Pyrolysis

crumb rubber production line

Four (4) Nos of Waste Tire Recycling Plant for our Gaoming Customer to Make Rubber Powder for Modified Aspahlt

Fully automatic waste tyre recycling production line

Eight (8) Nos of Waste Tire Recycling Plant for our Guangzhou Customer to Make Rubber Powder for Modified Aspahlt

High strength magnetic seapartor

Four (4) Nos of Waste Tyre Recycling Machines for our Yongzhou Customer to Make Rubber Mulch for Tyre Pyrolysis

Storage hopper for waste tyre Recycling plant

Fully automatic Waste Tyre Recycling Plant for our Huizhou Customer to Make Rubber Powder for Pyrolysis

Rubber Power Plant

Eight (8) Nos of Waste Tyre Recycling Plant for our Qianyuan Customer to Make Rubber Powder for Modified Asphalt

Commissioning of cracker mill plant

Fully automatic Waste Tyre Recycling Plant for our Inner Mongonia Customer to Make Rubber Powder for Modified Asphalt

Cracker mill plant for pyrolyssis

Eight (8) Nos of Waste Tyre Recycling Plant for our Cangzhou Customer to Make Rubber Powder for Reclaim Rubber

Cracker mill plant to make fine rubber powder

Super Fine Rubber Powder Pulvelizing Line for Our Shanxi Customer 

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